Investigation on the process parameters of TIG-welded aluminum alloy through mechanical and microstructural characterization

Multi-pass TIG welding was conducted on plates (15×300×180 mm3) of aluminum alloy Al-5083 that usually serves as the component material in structural applications such as cryogenics and chemical processing industries. Porosity formation and solidification cracking are the most common defects when TIG welding Al-5083 alloy, which is sensitive to the welding heat input. In the experiment, the heat input was varied from 0.89 kJ/mm to 5 kJ/mm designed by the combination of welding torch travel speed and welding current. Tensile, micro-Vicker hardness and Charpy impact tests were executed to witness the impetus response of heat input on the mechanical properties of the joints. Radiographic inspection was performed to assess the joint's quality and welding defects. The results show that all the specimens displayed inferior mechanical properties as compared to the base alloy. It was established that porosity was progressively abridged by the increase of heat input. The results also clinched that the use of me-dium heat input (1-2 kJ/mm) offered the best mechanical properties by eradicating welding defects, in which only about 18.26% of strength was lost. The yield strength of all the welded specimens remained unaffected indicated no influence of heat input. Partially melted zone (PMZ) width also affected by heat input, which became widened with the increase of heat input. The grain size of PMZ was found to be coarser than the respective grain size in the fusion zone. Charpy impact testing revealed that the absorbed energy by low heat input specimen (welded at high speed) was greater than that of high heat input (welded at low speed) because of low porosity and the formation of equiaxed grains which induce better impact toughness. Cryogenic (-196 C) impact testing was also performed and the results corroborate that impact properties under the cryogenic environment revealed no appreciable change after welding at designated heat input. Finally, Macro and micro fractured surfaces of tensile and impact specimens were analyzed using Stereo and Scanning Electron Microscopy (SEM), which have supported the experimental findings.     

航天器推进系统气液路故障仿真

为了研究和分析航天器推进系统气液路故障的发展变化规律及对整个推进系统性能的影响,在某挤压式航天器推进系统仿真模型的基础上,分别采用Realizable k-ε湍流模型和一维可压缩流模型对气路泄漏和堵塞故障进行动态仿真,采用一维不可压瞬变管流模型与变流量系数模型对液路泄漏和堵塞故障进行仿真分析。仿真结果表明:推进系统增压气路堵塞和泄漏故障,会导致增压不足,使推进剂供应管路压强下降;推进剂供应管路堵塞故障和泄漏故障会导致混合比偏离设计值,使推进系统性能降低。两类故障都会引起推力不足,致使系统性能降低。两者的不同之处在于:堵塞故障下,故障组件上游压强高于额定工况,推进剂消耗低于额定工况;泄漏故障下,故障组件上游压强低于额定工况,推进剂消耗高于额定工况。     

气液比对液体中心式气液同轴离心喷嘴燃烧过程的影响

为了分析气液比对液体中心式气液同轴离心喷嘴燃烧过程的影响,针对一台采用液体中心式气液同轴离心喷嘴的燃气发生器在不同气液比下进行热试,并对试验结果进行深入分析。结果表明:随着气液比的增加,燃烧过程存在三种状态——稳定燃烧、稳定燃烧过渡到低频不稳定燃烧、低频不稳定燃烧。这种低频不稳定燃烧与供应系统的振荡无关,是由气液比增加造成三岔火焰远离喷注面板,当三岔火焰到达喷雾撞击点后火焰稳定性降低,使得火焰在回流区内前后振荡引起的。     

低功率霍尔推力器阳极供气环工程设计关键参数仿真

为了提高低功率霍尔推力器放电通道内中性原子分布均匀性,采用有限元方法对阳极供气环关键结构参数进行优化研究。针对双腔式阳极供气环结构,重点分析了缓冲腔容积比以及缓冲腔隔板导流小孔数量等关键参数对阳极供气均匀性的影响。研究结果表明:随着缓冲腔容积比的增大,阳极供气环出气孔差异率先快速减小后趋于稳定,其中当容积率k=1.0时,平均差异率和最大差异率分别为1.77%和3.79%;隔板间导流小孔数量从8增加到14时,出气孔差异率呈现浴盆曲线特性,其中导流孔数量为10时,平均差异率和最大差异率分别为1.8%和3.8%。研究结果可为霍尔推力器阳极供气环工程设计提供理论支撑。     

高分辨裂解色谱技术在火灾物证鉴定中的应用

介绍裂解气相色谱技术的原理和装置 ,并在试验研究的基础上 ,对高分辨裂解色谱技术在火灾物证鉴定中的具体应用加以阐述。     

事故树分析法在汽车加油站火险评估中的应用

利用事故树分析法剖析目前汽车加油站存在的诸种火灾原因 ,并排出火因重要度顺序 ,判明主次因素 ,进而提出有效的火灾预防措施。     

防毒面具罩体材料发展现状

简要介绍了防毒面具罩体材料的发展历史及国内外具有代表性的先进面具罩体材料的使用情况,并指出了罩体材料通常的性能要求和我军现有面具罩体材料存在的主要问题。通过对几种常用罩体材料的性能比较,介绍了综合性能更好的丁基类橡胶和硅橡胶材料．最后,就罩体方面应努力的方向进行了简要总结。     

两个含磷、氮化合物的EI-MS分析

采用气相色谱一质谱联用技术对二异丙氨基甲基膦酸乙基酯和N,N-双（2-甲基膦酸乙基酯乙基）甲基胺2个合成样品进行了分析,比较深入地研究了2个化合物的质谱裂解规律,并推断了样品中相关杂质的结构。     

不同填料旋转床功耗与气体压降特性对比研究

采用同心环波纹碟片填料和不锈钢波纹丝网两种填料,在气液逆流CO2吸收操作时,对旋转床的功耗及气体压降进行了对比实验分析。功耗特性对比结果表明,当液流量不变,旋转床转速低于38 rad/s时,丝网填料旋转床吸收器消耗的功率大于碟片填料旋转床吸收器消耗的功率;转速高于38 rad/s时则相反。气体压降特性对比结果表明,在液流量和旋转床转速不变的操作条件下,碟片填料旋转床的气体压降要大于丝网填料旋转床的气体压降约50 Pa;在气流量和转速不变的操作条件下,当液流量较小时,丝网填料旋转床的气体压降大于碟片填料旋转床的气体压降;当液流量较大时则相反。在相同气流量和液流量下,碟片旋转床气体压降要大于丝网填料旋转床气体压降。研究结果为AIP系统旋转床吸收器的填料优选及全系统的优化设计提供了重要的依据。     

舰用中冷回热燃气轮机装置动态性能分析

中冷回热循环(ICR)燃气轮机因其优越的全工况性能正日益受到船舶和工业领域的关注。通过分析ICR燃气轮机的变工况特性,采用模块化建模法仿真,对ICR燃气轮机进行动态性能分析,并与简单循环燃气轮机仿真结果进行比较。结果表明,换热器的热惯性对机组的动态性能影响较大,时间常数愈大,达到新平衡所需时间愈长;ICR燃气轮机不仅在设计工况点的效率和功率都有明显提高,而且在低工况下仍有良好的经济性,动力涡轮采用进口导叶面积可调可进一步改善ICR燃气轮机装置的部分工况性能。